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Capabilities

Innovative Applications Engineering and Just-In-Time Manufacturing

Core Competencies and Strategic Advantages

Thermal Circuits’ Applications Engineering Department is an experienced, proven, and responsive innovator and is recognized for using the broadest range of materials. As a manufacturer of surface heaters, air heaters, molded heaters, heater assemblies, and infrared panel emitters, we service a wide variety of markets and geographic areas and, through continuous quality improvement, strive to maintain world-class leadership in all aspects of our business.

Thermal Circuits initiated the development of etched foil element technology and pioneered the use of polyimide film as an electrical insulation for etched foil element gyro and camera heaters used in the military and aerospace industries. Thermal Circuits innovation continues to this day. We design, prototype, and produce heaters and assemblies for the food service industry’s holding bins and toasters, medical market’s infant incubators and immunohistochemistry diagnostic instruments, automotive industry’s side-view mirrors and seats, aeronautical market’s angle-of-attack pilot indicators, and military market’s anti-ice / de-ice radomes, feed horns, and reflector antennae systems.

Thermal Circuits is committed to Total Customer Satisfaction and complying with the requirements and maintaining an effective ISO 9001:2015 and ISO 13485 registered Quality Management System. Our custom-designed, state-of-the-art facility consists of 13,000 s.f. of office space and 75,000 s.f. of manufacturing space. In addition, Thermal Circuits has invested $7.2MM NPV within the last three years to improve facilities to benchmark status.

PRODUCT ENGINEERING

Definition and feasibility
Design development and verification
Standards and Regulatory Guidance
Transition to manufacturing

LEAN MANUFACTURING

Full-scale production
Supply chain
Operational excellence
Component and system-level testing

CERTIFICATIONS AND QUALITY SYSTEMS

ISO 9001:2015
ISO 13485:2016
Systems compliance with GMP/QSR

Engineered Products

Flexible Heaters from Thermal Circuits are light, bendable and can conform to irregular shapes, contours and 3-dimensional patterns. They are simple to apply, yet are capable of higher output than traditional metal-clad heaters. Thermal Circuits designs materials that are compatible with integration and challenging environments

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Flexible Heaters
Kapton® Heaters
Heater Assemblies
Heaters with Sensors
InfraRed Emitters
Silicone Heaters

Industries We Serve

 

 

Automotive Industry

 

 

 

 

Industrial & Commercial

 

 

 

 

Military & Aerospace

 

 

 

 

Energy & Batteries

 

 

 

 

Consumer Lifestyle

 

 

 

 

Printing 2D & 3D

 

 

 

 

Food Service & Kitchen

 

 

 

 

Medical & Biotechnology

 

 

 

 

Semiconductor &
Wafer Processing