Thermal’s Engineered Products Take Precision Performance to the Next Level for Industrial Applications
Large Industrial heaters
Trailer trucks transporting temperature-controlled liquids use Thermal Circuits etched foil heaters. Our rugged yet flexible silicone rubber insulated heaters are designed with grommets and lacing that can be cinched into position around the length of the trailer tank’s inner liner and against its convex-shaped end cap(“end bell”). This enables temperature-sensitive end product components, such as liquid chocolate and liquid pharmaceuticals, to travel safely cross country and arrive in readily-usable, protected condition for conversion to finished commodities at manufacturing facilities.
OEM designers incorporate Thermal Circuits’ rubber insulated etched foil heaters into cold weather starting batteries for diesel engines, which enables start up and move out after overnight downtime. Ruggedized surface heaters keep tanks holding effluent from icing up in wintry conditions to aid in effective waste management and etched foil anti-icing/anti-condensation heaters are incorporated into backlit display panels in the cab to assure the flow of information to the train engineer is uninterrupted.
Thermal Circuits rugged silicone rubber-encapsulated etched foil heaters are perfect for Commercial Vacuum Presses and other OEM commercial equipment industries. Thermal Circuits’ etched foil elements offer customized zoned heating, encapsulated in various dielectric insulations.
Optical and Infrared cameras are subject to condensation which renders the equipment useless. Thermal Circuits has developed anti-fog or anti-condensation solutions which are integrated within a camera’s optics.
Thermal Circuits’ EPDM and silicone rubber, polyimide and Kapton® heaters are often found within and surrounding vapor deposition chambers to prevent condensation, optimize performance and increase measurement accuracy of the high vacuum atmosphere and the materials being deposited. These etched foil elements heat electronic enclosures, valves and gas composition analyzers for semiconductor and wafer processing, and other industries.
Creature Comfort
Thermal Circuits’ has designed conductive heater assemblies with silicone rubber dielectric insulation and integral temperature controls for floor pads and joysticks. Environments with minus 40 Degrees Celsius – food and cold storage facilities – present a unique challenge to forklift truck operators. To allow the driver to remain in this cold environment, surfaces the truck operator touches are heated.
220ºC Heated Floor Pad for forklift truck used within a -40ºC/F Walk-In Freezer
Creature Comfort heater assembly to enable operators to comfortably perform in a challenging environment.
Heated Joystick Handle for walk-in freezer forklift truck
220 Degrees Celcius
Conductive and Convective Heater Assembly with Silicone Rubber Insulation, bonded to ductwork with thermistor, temeperature sensor and thermal fuse.
Valve heater - Conductive Heater Assembly with Polyester Mylar® Insulation
Electronic Enclosure, high vacuum, vapor deposition
Bonded to machined metal, with pressure sensitive adhesive PSA.
220ºC Custom Geometry Commercial and Industrial Heaters
Conductive Heater Assembly with Silicone Rubber Insulation.
Spiral-Wrapped Custom Geometries for Various Commercial and Industrial Applications
Conductive Heater Assembly with various dielectric insulations including EPDM, NeoNylon, Nomex®, Nylon, Vinyl, teflon, ceramic, polyester and many more.
Infrared Panel Emitters
Capable of producing temperatures up to 800 Degrees Celsius or 1500 degrees Fahrenheit. These heater assemblies are constructed from high temperature fiberglass, quartz and ceramic cloths refractor insulation, and are capable of producing high watt densities that are varied to attain the desired thermal profile and performance.
Industrial and Commercial Infrared Panel Emitters
INFRARED ASSEMBLIES
800 Degrees Celcius
These assemblies may include value-added features such as Neoceram Glass-face and embedded temperature sensors - thermocouples - thermistors - RTDs
Engineered Products
Flexible Heaters from Thermal Circuits are light, bendable and can conform to irregular shapes, contours and 3-dimensional patterns. They are simple to apply, yet are capable of higher output than traditional metal-clad heaters. Thermal Circuits designs materials that are compatible with integration and challenging environments
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Flexible Heaters
Kapton® Heaters
Heater Assemblies
Heaters with Sensors
InfraRed Emitters
Silicone Heaters
Industries We Serve
Automotive Industry
Industrial & Commercial
Military & Aerospace
Energy & Batteries
Consumer Lifestyle
Printing 2D & 3D
Food Service & Kitchen
Medical & Biotechnology
Semiconductor &
Wafer Processing