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Kapton®/Polyimide Heaters

Kapton® offers an excellent balance of electrical, thermal, mechanical, physical, and chemical properties over a wide range of temperatures. It is this combination of useful properties at temperature extremes that makes it a unique industrial material.

DuPont™ Kapton® is a polyimide film when combined with Thermal Circuits’ etched foil elements, produces very thin flexible, customizable heaters and heater assemblies.  Since Kapton® maintains its excellent physical, electrical, and mechanical properties over extreme temperatures; it is considered a unique industrial material. Kapton®/Polyimide is compatible with foil element alloys as inconel, nickel, copper, Balco, and many stainless steels.  These dielectric insulators have low outgassing properties, are resistant to a myriad of chemistries, and can be produced with sundry internal adhesive systems that permit higher watt densities and operating temperatures. Kapton® contains properties that make it ideal for many applications in a wide range of industries. It is reliable, rugged and has a very high dielectric constant.

How Kapton® is Synthesized

Kapton® is synthesized by polymerizing an aromatic dianhydride and an aromatic diamine. It has excellent chemical resistance since there are no known organic solvents for the film. Kapton® does not melt or burn as it has the highest UL-94 flammability rating: V-0. The outstanding properties of Kapton® permit it to be used at both high and low temperature extremes where other organic polymeric materials would not be functional. Adhesives are available for bonding Kapton® to itself, metals, and other materials.

Kapton® Benefits

Kapton® can withstand temperatures as low as –269°C and as high as 400°C, and still retain its properties.

• UL & CSA Recognized

• –269°C up to 400°C (Maximum)

• Chemical Resistant

• Formable and Flexible

• Bondable to Metalwork

• Dimensional stability

• Tear/ Cut Resistance

• High Dielectric Strength

• Minimal out-gassing in high vacuum environments

• Thinnest, most rugged flexible heater 

Kapton® Polyimide Heaters – Applications

Slide-Staining System Heater for Immunohistochemistry Medical Devices

Etched-Foil Heater Assembly

This etched foil assembly creates a uniform thermal profile when heating a microscope slide.

250ºC Melt-Plate Heater

2D and 3D Printing

Kapton®/Polyimide etched foil heater laminated to aircraft grade aluminum that has been bent and formed with a progressive die.

260º High Temperature, Conductive Heater Assembly with Kapton® Polyimide Insulation

Heater for Electronic Enclosure Valve Heaters

Conductive heater assembly with Kapton® Polyimide dielectric insulation. Bonded to machined metalwork with thermistor, wire harness and connector.

Engine Air Intake Port Heater 

High Temperature, Conductive Heater Assembly with Kapton® Polyimide Insulation, bonded to custom tube via Pressure Sensitive Adhesive (PSA) thermistor, temperature sensor and thermal fuse.  

Heater Cup for Ventiliator and CPAP Humidification Systems Heater Cup

Factory bonded to a 3-Dimensional metal stamping with a thermoplastic or thermoset adhesive system.

260ºC Umbilical Heater for 2D and 3D Printing

This flexible assembly independently distributes power to each zone and transmits each zones' temperature to the PCBA

High-Speed MultiJet Print Technology (MJP) with Thermal Printhead

Flexible Heater Assembly with Kapton® Polyimide Insulation

Catheter-Based Cryoplasty (Cold Therapy) for Coronary and Peripheral Vascular Disease. With Pressure Sensitive Adhesive (PSA), thermal fuse and lead wire.

Industries We Serve

 

 

Automotive Industry

 

 

 

 

Industrial & Commercial

 

 

 

 

Military & Aerospace

 

 

 

 

Energy & Batteries

 

 

 

 

Consumer Lifestyle

 

 

 

 

Printing 2D & 3D

 

 

 

 

Food Service & Kitchen

 

 

 

 

Medical & Biotechnology

 

 

 

 

Semiconductor &
Wafer Processing