Kapton®/Polyimide Heaters
Kapton® offers an excellent balance of electrical, thermal, mechanical, physical, and chemical properties over a wide range of temperatures. It is this combination of useful properties at temperature extremes that makes it a unique industrial material.
DuPont™ Kapton® is a polyimide film when combined with Thermal Circuits’ etched foil elements, produces very thin flexible, customizable heaters and heater assemblies. Since Kapton® maintains its excellent physical, electrical, and mechanical properties over extreme temperatures; it is considered a unique industrial material. Kapton®/Polyimide is compatible with foil element alloys as inconel, nickel, copper, Balco, and many stainless steels. These dielectric insulators have low outgassing properties, are resistant to a myriad of chemistries, and can be produced with sundry internal adhesive systems that permit higher watt densities and operating temperatures. Kapton® contains properties that make it ideal for many applications in a wide range of industries. It is reliable, rugged and has a very high dielectric constant.
How Kapton® is Synthesized
Kapton® is synthesized by polymerizing an aromatic dianhydride and an aromatic diamine. It has excellent chemical resistance since there are no known organic solvents for the film. Kapton® does not melt or burn as it has the highest UL-94 flammability rating: V-0. The outstanding properties of Kapton® permit it to be used at both high and low temperature extremes where other organic polymeric materials would not be functional. Adhesives are available for bonding Kapton® to itself, metals, and other materials.
Kapton® Benefits
Kapton® can withstand temperatures as low as –269°C and as high as 400°C, and still retain its properties.
• UL & CSA Recognized
• –269°C up to 400°C (Maximum)
• Chemical Resistant
• Formable and Flexible
• Bondable to Metalwork
• Dimensional stability
• Tear/ Cut Resistance
• High Dielectric Strength
• Minimal out-gassing in high vacuum environments
• Thinnest, most rugged flexible heater
Kapton® Polyimide Heaters – Applications
250ºC Melt-Plate Heater
2D and 3D Printing
Kapton®/Polyimide etched foil heater laminated to aircraft grade aluminum that has been bent and formed with a progressive die.
260ºC Umbilical Heater for 2D and 3D Printing
This flexible assembly independently distributes power to each zone and transmits each zones' temperature to the PCBA
High-Speed MultiJet Print Technology (MJP) with Thermal Printhead
Industries We Serve
Automotive Industry
Industrial & Commercial
Military & Aerospace
Energy & Batteries
Consumer Lifestyle
Printing 2D & 3D
Food Service & Kitchen
Medical & Biotechnology
Semiconductor &
Wafer Processing