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Lean Manufacturing

Reducing in-process inventory and carrying costs, successfully eliminating waste and reducing cycle times

Manufacturing expertise honed by years of experience producing highly specialized thermal applications

Thermal Circuits is dedicated to delivering manufacturing efficiencies for the highest-quality products. We provide full-scale production and assembly along with complete supply chain management. We are constantly investing in our manufacturing facility and improving our equipment to benchmark status. Thermal Circuits’ staff is focused on responsiveness and flexibility and we are committed to improving our capabilities and efficiency throughout the manufacturing process. We structure operations so that quality control of the manufacturing cycle is possible through simple, immediate means.

    Just-In-Time Philosophy

    Production on-demand
    • Production of items is authorized, not scheduled.
    Fast setup times
    • Set-up times are reduced with ingenuity and resolve.
    Product Flow efficiency
    • Arranging and defining manufacturing resources to efficiently “flow” products through the manufacturing process.
    Reduced Lot sizes
    • Reducing lot sizes to as small a quantity as is practically possible
    Reduced Waste
      • Objective is a production lot size of one.

    Work Place Organization

    Worker maximization
      • Dampen scheduling variations, maximize utilization of workers, balance the process to changing resource levels.
    Task station organization
      • Organizing the work place to eliminate potential confusion and reduce wastes of time, motion, and resources.
    Proactive maintenance
    • Scheduled Preventive Maintenance everyone cleans, checks for problems, and adjusts equipment on a daily basis.
    Worker training
    • Worker development and training is a priority. Teamwork is essential.
    Strong supplier relationships
    • Strong relationships are needed for small and frequent defect-free deliveries.

    Total Quality Commitment

    Everyone’s responsibility

    Quality means meeting the customer’s requirement or need. Quality is “built in”, not “inspected in”. Quality is everyone’s responsibility.

    Implementing actions to achieve reliability and repeatability

    Understanding your customer’s needs, internal and external, and implementing action to support them.

    100% no-defect results

    Not just a goal – a reality.

    Engineered Products

    Flexible Heaters from Thermal Circuits are light, bendable and can conform to irregular shapes, contours and 3-dimensional patterns. They are simple to apply, yet are capable of higher output than traditional metal-clad heaters. Thermal Circuits designs materials that are compatible with integration and challenging environments

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    Flexible Heaters
    Kapton® Heaters
    Heater Assemblies
    Heaters with Sensors
    InfraRed Emitters
    Silicone Heaters

    Industries We Serve

     

     

    Automotive Industry

     

     

     

     

    Industrial & Commercial

     

     

     

     

    Military & Aerospace

     

     

     

     

    Energy & Batteries

     

     

     

     

    Consumer Lifestyle

     

     

     

     

    Printing 2D & 3D

     

     

     

     

    Food Service & Kitchen

     

     

     

     

    Medical & Biotechnology

     

     

     

     

    Semiconductor &
    Wafer Processing